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Flexstar Automatic Molding System
Designed for stand-alone operation and integration
Flexstar System Features
Adhesive Film Technology
Release Film Technology
Seal Film Technology
Exposed die Molding
BGA Molding

 
 
  Powers & Discretes Flexstar Automatic Molding System
  Super flexible 2-strip molding system capable to mold all new package families without major conversion. Designed to fit in any available Assembly Integration line. The Flexstar is standard equipped with a Film Assisted Molding unit enabling you to mold FCIP, BGA, uBGA, Bare die packages and leadless packages. As well as standard package families like QFP, TQFP, SO, TSOP and TSSOP..
 

Flexstar Automatic Molding System
Flexstar Automatic Molding System
2-strip molding system capable to mold all new package families.
Standard
equipped with a Film Assisted Molding unit!

 
 
  Powers & Discretes Designed for stand-alone operation
 
Boschman's Flexstar Molding System is designed to fit in any assembly integration line. It's super flexibility, small footprint and intelligent software ensures trouble free operation and maximum output of your assembly line. The system can be converted easily in the field from stand alone operation to line integration.
 
 
  Powers & Discretes Flexstar System Features
Short conversion times for any package type
Designed for line integration
Standard equipment with FAM unit *
Small footprint
Unwanted object detection and soft mold close clamp control
High precision degate unit
Simple and easy to use
CE-compatibility
Recipe management
Process monitoring
Lot tracking and individual leadframe tracking
Performance monitoring's
SECS/GEM
Capable of inline and/or offline mold cleaning
Molding quality inspection by vision (optional)


* Can handle our patented Release- and Adhesive Film Technology
 
  Powers & Discretes Adhesive Film Technolog Patented
 

Adhesive FilmTechnology is a molding technology invented by Boschman as a better and cheaper
solution to mold all leadless devices (QFN, SON). This technology gives the highest quality and process control, absolutely lowest proven C.O.O. by far and limits the number of assembly process steps by integrating taping and de-taping as a standard in the molding system. Adhesive Film Technology enables you to reduce your assembly costs significantly. Compared with the pre-tape technology it saves you up to USD 250.000,- per year for one chase system.

 
 
  Powers & Discretes Release Film Technology Patented
 

Release film Technology enables you to mold advanced packages which need a bare die, bare die-pad or an absolutely clean heatsink. Furthermore it can be applied for very thin BGA packages and sticky compounds. Our release film Technology is a standard technology available on the Flexstar molding system.

No flash and bleed on die surface
No damage on die surface
Very clean molding process
Possible for substrates or leadframe packages

 
 
  Powers & Discretes Seal Film Technology Patented
  Film Technology allows the package designer to create a bleed and flash free encapsulation process. LLP’s or QFN in matrix lead frames are molded with the film below the lead frame. With Seal Film Technology the film seals the leads and die pads against mold compound bleed and flash. The film functions as a gasket between the chip area and the mold and protects the chip surface from bleed and flash. The encapsulation makes use of a ETFE modified thermoplastic film, which is sucked down in two steps onto the surface of the mold.
 
 
  Powers & Discretes Exposed Die Molding Patented
  Use Flexible, Teflon based film
Apply vacuum to hold in cavities
For sealing clamp film onto chip by means of spring loaded insert
Can use extreme sticky compound due to film release properties
 
 
  Powers & Discretes BGA Molding
 
BGA is single cavity or Molded Array Package
Extreme sticky compounds to prevent de-lamination problems
Bare die used for improved heat condition in flip chip packages
Film sealing enables to use Molded Underfill Compounds
Use Flexible teflon based film
Use vacuum to hold film in cavity before molding
No package ejection on extreme sticky compounds due to release properties of film
FCIP with bar die application
Film keeps the die clean from bleed and flash
Overmolded version and bare die versions can be molded in same system
...(only top-mold change)
 
 
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