Topics
Boschman Technologies for SmartCards
Reel to Reel for SmartCards
Moldset Features
Press Features
Molding Process
Degating
Tape Joint for Maximum Productivity
Indexing with Tape Joint
R2R System Configurations
70mm Tape Design
Molding System Output
COO Comparison
Reel to Reel Characteristics
Other /Customized Equipment
Boschman your partner in Smartcards!
Boschman Technologies for Smartcards
R2R Advanced Automold System
Focusing on r2r equipment Boschman can offer you state of the art automatic molding systems
Reel to Reel for Smartcards 
Electro mechanical press with unique patented clamp systems ensuring minimal
bleed.
Separate mold cleaning unit by vacuum, air jet and vibrating brushes to
ensure a clean mold
Controlled and programmable leadframe pre-heating
Automatic leadframe link detection and processing to maximize productivity
Delivered with leadframe connection tool
Non-fill detection unit optional
Simple to operate, easy to maintain
Can handle 35mm and 70mm wide leadframe's
Fully automatic and intelligent leadframe transport
Indexing sprocket wheel design for accurate and controlled operation
Active areas of leadframe 'do not touch system' during transportation (scratch
prevention)
Moldset Features
Mono-plate design assures minimal offset
Highly wear resistant material, powder metallurgic steel, Vanadis-23
Hardened to 61~63 HRC
Carbide pots and plunger tips
Mold weight only 18 Kg, allows easy mold exchange
Mold change time within 5 minutes
Soft Mold close mechanism
Press Features
Molding Process
Ensures flash free moldingServo motor controlled mold movement
Speeds and force control by SW
Accurate mold soft close with 2 detectorsClamping force by booster pump
Up to 100 Tons clamping force
No water cooling, no hydraulic power unit
Programmable mold temperature tolerance limits
Temperature control within ± 2.5 °C
Broken heater detection & over temperature...switch
Servo motor controlled top plungers
Up to 12 transfer steps for best compound flow...control
Cure pressure up to 150 bar
Detection on transfer time or end position out...of limits
Optional: Quality inspection with vision system
Detect non-fills as early as possible
Degating
Separate degating unit with integrated degate toolset and large cull container
High precision degate toolset and/or subrunner removal
Separate degating unit ensures degating debris do not contaminated mold
Degating unit can be integrated with separation tool to cut 70mm leadframe
into 2x 35mm, optional.
Tape Joint for Maximum Productivity
Use tool to ensure proper alignment and cutting lines for the 2 tapes
Use special heat resistant adhesive tape to ensure error.free indexing inside
the molding system
Boschman can supply both connection tool and adhesive tape
Indexing with Tape Joint
Sensor before molding station will detect tape joint
SW parameter setting to select, fully automatic or semi-automatic
Semi-auto, System stop - Operator to manually index and resume molding
Automatic, No stop - System will index by itself and continue
Index distance is preset by SW parameter to ensure minimum tape waste
R2R System Configurations | System |
Productivity |
Mold |
Input |
Output |
| 12135A 18135A 18170C 18170B 18235B |
100 % 127 % 254 % 254 % 254 % |
225 mm 285 mm 285 mm 285 mm 285 mm |
35 mm 35 mm 70 mm 70 mm 2 x 35 mm |
35 mm 35 mm 70 mm 2 x 35 mm 2 x 35 mm |
70mm Tape Design
70mm Tape designed in cooperation with leading leadframe supplier (Hereaus
Germany)
Mold positioning in centerline of tape for minimum offset
Stress relief in centerline
Small connections for easy punching into 2x 35mm tapes
Boschman can deliver system with separation punch standard integrated
Molding System Output
Machine time 20 seconds
Transfer time 6 seconds
Cure time 35 seconds (MP8000 HDX)
Units per shot 180 (70mm tape, 285mm mold)
Uptime 95%
UPH: 10,091 products
COO Comparison HIGHEST
VALUE FOR YOUR INVESTMENTS!
| Mold
Lenght |
Unit
/ Shot |
Timing
Machine |
Process |
Cycle |
UPH |
Price
(K USD) |
Price/UPH (USD) |
|||
| .Boschman | R2R R2R II R2R II R2R II |
35mm 35mm 70mm 2 x 35mm |
225 285 285 285 |
72 90 180 180 |
24 18 20 20 |
41 41 41 41 |
65 59 61 61 |
3988 5492 10623 10623 |
$ 320 $ 363 $ 426 $ 466 |
$ 80.2 $ 66.1 $ 40.1 $ 43.9 |
|
.Competitor |
306 |
108 |
18 |
14 |
59 |
6590 |
$
550 |
$
83.5 |
||
Reel to Reel Characteristics
Machine time < 24 seconds
Mold change < 5 minutes
Conversion time < 30 minutes
Stand alone or in-line operation
Operation mode selectable on Touch Screen
Advanced monitoring system for optimal leadframe handling
All operator access from the front side of the system
Other/Customized Equipment
Boschman your partner in Smartcards
Isolation punching for contact less cards
Unit singulation Mold off-line cleaning equipment
CleanStar I - Manual mold cleaning
CleanStar
II - Fully automatic mold cleaningCustomer specific equipment
We produce solutions to your requirements
Contact our sales to discuss your needs!!
Consultancy and process simulations
Package and tape development servicesPartner in production start-up
Installation and buy-off
Training on 4 levelsMaximum productivity during system lifetime
Local service engineers and spares stock
Service / Maintenance contracts
Upgrades / Trade-inn
Company Profile |
Products & Solutions
| New Technology
| Sales & Service
| Careers |
Contact Us
If you have questions about Boschman, contact info@boschman.nl.
If you have comments or suggestions regarding the website, contact webmaster@boschman.nl.
Boschman Technologies b.v. Nieuwgraaf 336, 6921 RS Duiven, The Netherlands
+31 (0) 26 3194900; info@boschman.nl; http://www.boschman.nl/
If you have questions about Boschman, contact info@boschman.nl.
If you have comments or suggestions regarding the website, contact webmaster@boschman.nl.
Boschman Technologies b.v. Nieuwgraaf 336, 6921 RS Duiven, The Netherlands
+31 (0) 26 3194900; info@boschman.nl; http://www.boschman.nl/